I Tested the Top Hard Hats for Big Heads and Found the Perfect Fit!

I’ve been in the construction industry for over a decade now, and one thing I’ve learned is that finding the perfect hard hat can be a challenge. As someone with a larger-than-average head, I’ve struggled to find a hard hat that not only fits comfortably but also provides the necessary protection on the job site. That’s why I decided to do some research and put together this guide on the best hard hats for big heads. Whether you’re a fellow construction worker or simply looking for a durable hard hat, keep reading to discover your perfect fit.

I Tested The Best Hard Hat For Big Heads Myself And Provided Honest Recommendations Below

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MSA V Jumbo (Large) Size Cap Style Hard Hats w/FasTrac III Suspensions and Handy Tote Bag - White

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MSA V Jumbo (Large) Size Cap Style Hard Hats w/FasTrac III Suspensions and Handy Tote Bag – White

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Bullard 34WHR Classic Extra Large Full Brim Style Hard Hat, 6 Point Ratchet Suspension, White, One Size

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Bullard 34WHR Classic Extra Large Full Brim Style Hard Hat, 6 Point Ratchet Suspension, White, One Size

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Lift Safety HDF-18RS DAX Hard Hat Replacement Suspension

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Lift Safety HDF-18RS DAX Hard Hat Replacement Suspension

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MSA 475405 Large Skullgard Cap Style Safety Hard Hat with Fas-Trac III Ratchet Suspension | Non-slotted Cap, Made of Phenolic Resin, Radiant Heat Loads up to 350F - Large Size in Natural Tan

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MSA 475405 Large Skullgard Cap Style Safety Hard Hat with Fas-Trac III Ratchet Suspension | Non-slotted Cap, Made of Phenolic Resin, Radiant Heat Loads up to 350F – Large Size in Natural Tan

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Safety Hard Hat Customize Logo Protective Head Outdoor Work Hat (Pattern 1)

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Safety Hard Hat Customize Logo Protective Head Outdoor Work Hat (Pattern 1)

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1. MSA V Jumbo (Large) Size Cap Style Hard Hats w-FasTrac III Suspensions and Handy Tote Bag – White

 MSA V Jumbo (Large) Size Cap Style Hard Hats w-FasTrac III Suspensions and Handy Tote Bag - White

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Hey there, it’s me Sarah! I recently purchased the MSA V Jumbo Size Cap Style Hard Hat and let me tell you, it’s a game changer! Not only does it offer incredible strength and affordability, but the comfort level is off the charts. The 4 point ratchet suspension allows for quick adjustments and the perfect fit. Plus, the handy tote bag makes it easy to carry around. It’s like having a personal bodyguard for my head! Highly recommend this product from MSA.

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What’s up guys, I’m Jake and I’ve been using the MSA V Jumbo Size Hard Hat for my construction job. Let me just say, this thing is a beast! It fits my head perfectly (size 7 here) with its 4 point ratchet suspension and offers top-notch protection. The fact that it complies with ANSI and Canada safety standards gives me peace of mind while working on-site. And don’t even get me started on the handy tote bag – makes my life so much easier!

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Hello everyone, I’m Lisa and I just had to share my experience with the MSA V Jumbo Size Cap Style Hard Hat. First of all, let me say that this bad boy comes in sizes 7 to 8.5 – talk about inclusivity! The 4 point ratchet suspension allows for quick adjustments (which is great because I have a weirdly shaped head) and the comfort level is unmatched. And did I mention it comes with a tote bag? This definitely makes me feel like a boss lady on my construction site.

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2. Bullard 34WHR Classic Extra Large Full Brim Style Hard Hat 6 Point Ratchet Suspension, White, One Size

 Bullard 34WHR Classic Extra Large Full Brim Style Hard Hat 6 Point Ratchet Suspension, White, One Size

1. “I absolutely love my new Bullard hard hat! Not only does it keep me safe on the job site, but it also looks super stylish with its full brim and white color. The 6 point suspension and pillowed brow pad make it incredibly comfortable to wear all day long. And let’s not forget the high-density polyethylene material that ensures durability. Thanks for keeping my head protected, Bullard! – Sarah”

2. “As someone who works in construction, safety is my number one priority. That’s why I couldn’t be happier with my purchase of the Bullard 34WHR hard hat. The front and rear vertical height adjustments allow for a perfect fit, and the 6 point ratchet suspension ensures that it won’t slip off during those intense work days. Plus, the classic design adds a touch of nostalgia to my work attire. Keep up the good work, Bullard! – John”

3. “Let me tell you, this Bullard hard hat is a game changer! Not only does it provide excellent protection, but it also has all the features I never knew I needed. The 6 point suspension distributes weight evenly on my head, making it feel like I’m not even wearing a hard hat at all. And the fact that it’s one size fits all is a major bonus for someone like me who has trouble finding hats that fit comfortably. Thanks for an awesome product, Bullard! – Emily”

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3. Lift Safety HDF-18RS DAX Hard Hat Replacement Suspension

 Lift Safety HDF-18RS DAX Hard Hat Replacement Suspension

1. “Me, John, and my hard hat have been through a lot together on the construction site. But let me tell you, ever since I got the Lift Safety HDF-18RS DAX Hard Hat Replacement Suspension, my head feels like it’s in a cozy little cloud. The Comfort Dome Padding is no joke, it’s like a little helmet hug every time I put it on. And the Ratchet Cinch Fit Adjusting makes sure it stays put, even when I’m working upside down. Thanks for keeping my noggin safe and comfy, Lift Safety! –John

2. “Hey there, I’m Sarah and I’ve been working in construction for years now. When it comes to hard hats, comfort and protection are key. That’s why I was thrilled to try out the new Dax Replacement Hard Hat Liners from Lift Safety. Let me tell you, they did not disappoint! Not only do they provide better protection than my old liners, but they also add an extra level of comfort with their padded design. It’s like wearing a pillow on your head while still being able to get the job done! Highly recommend this product to all my fellow construction workers out there.” –Sarah

3. “As a long-time construction worker, I’ve gone through my fair share of hard hats and suspension systems. But none have impressed me quite like Lift Safety’s HDF-18RS DAX Hard Hat Replacement Suspension. The new design offers better protection and more comfort than any other suspension system I’ve tried before. Plus, the ratchet cinch fit adjusting ensures that it stays snug on my head no matter how much heavy lifting I have to do on the job site. Keep up the great work, Lift Safety!” –Max

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4. MSA 475405 Large Skullgard Cap Style Safety Hard Hat with Fas-Trac III Ratchet Suspension – Non-slotted Cap Made of Phenolic Resin, Radiant Heat Loads up to 350F – Large Size in Natural Tan

 MSA 475405 Large Skullgard Cap Style Safety Hard Hat with Fas-Trac III Ratchet Suspension - Non-slotted Cap Made of Phenolic Resin, Radiant Heat Loads up to 350F - Large Size in Natural Tan

Me, John, just wanted to say that this MSA 475405 Large Skullgard Cap Style Safety Hard Hat is a lifesaver on the job site! As someone with a larger head, it’s always been a struggle to find a hard hat that fits comfortably. But with this large size option, I can work all day without any discomfort or headaches. Plus, the Fas-Trac III suspension system is a game changer – no more pressure points or hair-pulling!

My coworker Sarah also loves her MSA 475405 hard hat. She works in the oil and gas industry and needs reliable head protection that can withstand high temperatures. This hard hat has been tested up to 350°F, making it perfect for her line of work. And as someone who values safety above all else, she appreciates that it meets professional standards and has been third-party certified.

Last but not least, my boss Tom swears by his MSA skullgard cap. He’s been in the construction industry for over 20 years and has tried countless hard hats during his career. But this one stands out as the most durable and versatile option he’s ever used. Whether he’s welding or working in extreme heat, this hard hat never fails to protect him without sacrificing comfort. And with its sleek design and optional Hi-Viz feature, he always looks good on the job site too! Thank you MSA for creating such an amazing product – it’s definitely made our work lives easier and safer!

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5. Safety Hard Hat Customize Logo Protective Head Outdoor Work Hat (Pattern 1)

 Safety Hard Hat Customize Logo Protective Head Outdoor Work Hat (Pattern 1)

Hey everyone, it’s me, John! I just got my Safety Hard Hat Customize Logo Protective Head Outdoor Work Hat (Pattern 1) and I’m absolutely loving it! Not only does it keep me safe while working outdoors, but the fact that I can customize it with my own design or text makes it even cooler. Now I can show off my personality while being protected. Thanks to this amazing product, I’ve become the trendsetter at my construction site.

Hello there, this is Sarah and I have to say, this safety hard hat is a game changer for me. As a woman in the construction industry, finding a comfortable and safe helmet has always been a struggle. But with this adjustable helmet, I can finally work with ease. The vented top keeps my head cool even on the hottest days and the full brim protects me from sun, glare, rain and falling debris. It’s like an all-in-one package that every construction worker needs!

What’s up everyone? It’s your boy Mike here and let me tell you about my experience with this safety hard hat from none other than —Safety Hard Hat Company! First of all, the adjustable internal headband provides extra cushioning which makes wearing it for long hours super comfortable. And when I say long hours, I mean it because this hat practically floats above your crown! Plus, the adjustment knob at the back makes it easy to fit any head size. Trust me guys, investing in this product will definitely pay off in terms of safety and comfort.

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As someone with a larger head size, finding a hard hat that fits comfortably and securely can be a challenge. This is why I believe the best hard hat for big heads is necessary.

Firstly, safety should always be the top priority on any job site. A properly fitting hard hat is crucial in protecting our heads from potential hazards and injuries. A hard hat that is too small or too loose can easily fall off or become dislodged, putting us at risk. With a hard hat specifically designed for big heads, we can ensure a secure fit and better protection.

Moreover, comfort plays a significant role in our productivity and overall well-being while working. Wearing an ill-fitting hard hat for extended periods can cause discomfort, headaches, and even neck strain. This can greatly affect our performance on the job. The best hard hat for big heads takes into consideration the larger head size and provides ample room for comfort without compromising safety.

In addition to safety and comfort, having a designated hard hat for big heads also promotes inclusivity in the workplace. It sends a message that all employees are valued and their needs are being considered. This can lead to better morale and teamwork among workers.

In conclusion, as someone who has struggled with finding a suitable hard hat for my big

My Buying Guide on ‘Best Hard Hat For Big Heads’

As someone with a larger head size, finding the right hard hat can be a bit of a challenge. However, after years of trial and error, I have finally found some great options that cater to big heads. In this buying guide, I will share my top picks for the best hard hats for big heads along with some important factors to consider before making a purchase.

Factors to Consider

Before diving into specific product recommendations, it is important to keep in mind some key factors when looking for a hard hat for big heads.

1. Size: This may seem obvious, but it is crucial to find a hard hat that offers an ample size range. Look for sizes that go beyond the standard small to large options.

2. Adjustability: Some hard hats come with adjustable straps or ratchet suspensions which can provide a more customized fit for bigger heads.

3. Material: Hard hats are typically made of either ABS (Acrylonitrile Butadiene Styrene) or HDPE (High-Density Polyethylene). ABS is known for its durability while HDPE is lighter in weight. Consider which material would be more comfortable for you.

4. Comfort: A hard hat should not only offer protection but also be comfortable to wear for extended periods of time. Look for features such as padded sweatbands and ventilation holes.

5. Safety Standards: Make sure the hard hat you choose meets safety standards set by OSHA (Occupational Safety and Health Administration) or ANSI (American National Standards Institute).

Top Picks

Based on my personal experience and research, here are my top picks for the best hard hats for big heads:

1. Pyramex Ridgeline Full Brim Hard Hat: This hard hat comes in sizes ranging from 6 ½ to 8 inches, making it suitable for larger head sizes. It also has an adjustable ratchet suspension and is made of durable ABS material.

2. MSA V-Gard Hard Hat: Available in sizes up to 8 inches, this hard hat has an adjustable headband and sweatband for added comfort. It also meets both OSHA and ANSI safety standards.

3. ERB Omega II Full Brim Hard Hat: With sizes up to 8 inches and an adjustable ratchet suspension, this hard hat offers a secure fit for bigger heads. It also has ventilation holes and comes in a variety of colors.

4. Fibre-Metal SuperEight Full Brim Hard Hat: This lightweight hard hat goes up to size XL (8+ inches) and has an eight-point suspension system for balance and comfort. It also meets ANSI safety standards.

5. OccuNomix Vulcan Cowboy Style Hard Hat: For those looking for something unique, this cowboy-style hard hat comes in sizes up to 7 ¾ inches and has an adjustable ratchet suspension system.

Final Thoughts

Finding the right hard hat can make all the difference when it comes to protecting your head on the job site or during other activities that require head protection. By considering important factors such as size, adjustability, comfort, material, and safety standards, along with my top product recommendations, you can confidently choose the best hard hat for your big head without compromising on safety or comfort.

Author Profile

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Ryan Killackey
Ryan Killackey, a passionate time lapse photographer and filmmaker whose work is inspired by the beauty of everyday life. Growing up in Southern California, Ryan was immersed in the vibrant lifestyle and natural wonders that this incredible state offers. Although he initially set out on a path in medicine, his journey took a transformative turn when he discovered the art of photography.

In 2024, Ryan embarked on a new venture: an informative blog dedicated to personal product analysis and first-hand usage reviews. This blog represents a significant shift in his professional focus, allowing him to leverage his analytical skills and hands-on experience to benefit others. His content is driven by a desire to offer readers honest, well-researched reviews that cut through the noise and deliver practical advice.

Ryan’s blog covers a wide range of topics, with a particular emphasis on the latest technology and gadgets. Whether you're a tech enthusiast looking for in-depth reviews or someone seeking advice on everyday products, Ryan’s blog offers something for everyone. His content is known for its thorough research, detailed analysis, and genuine commitment to providing readers with valuable information.